Suggested Installation Instructions for 2010010 Console
Cushion
Tools Needed:
- Phillips screwdriver
- Scissors
Read and familiarize yourself with each step of these instructions
prior to starting.
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Illustration 1 |
Illustration 2 |
Illustration 3 |
Illustration 4 |
- Remove 4 screws which secure the lid to the console hinge; set aside,
(Illustration 1).
- Remove remaining 6 screws that secure the plastic backing plate
to the lid, (Illustration 2).
NOTE: 4 hinge screws are, (Round Head), 6 back plate
are, (Flat Head), (Illustration 3).
(Illustration 4) shows separate back plate, lid and corresponding screws.
Set back plate and corresponding screws aside.
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Illustration 5 |
Illustration 6 |
Illustration 7 |
Illustration 8 |
- Fit and cut tape pieces as shown between screw housings and across
the front, (Illustrations 5&6). Use Alcohol wipe to remove any
residue that would prevent the tape from sticking to the inside of
the console lid, (Wipe down areas where tape will go, (Illustration
6).
- Peel back the green cover and apply as shown, (Illustrations 7&8),
NOTE: LEAVE THE WHITE PAPER COVER IN PLACE FOR NOW.
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Illustration 9 |
Illustration 10 |
Illustration 11 |
Illustration 12 |
- WITH WHITE TAPE STILL IN PLACE, press each piece
firmly to underside of lid, (Illustration 9).
- At the rear of the lid cut one side of the white paper cover off
the 3 end pieces in order to get the tape down into the angled area
of the lid, (Illustration 10).
- Make sure all pieces are firmly pressed in place as shown, (Illustration
11).
- Illustration 12 shows the lid with tapes in place and the Console
Cushion in the correct position. The long piece of tape is across the
FRONT of the lid; the notched part of under band shows the FRONT
of the Console Cushion.
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Illustration 13 |
Illustration 14 |
Illustration 15 |
Illustration 16 |
NOTE: If it is a warm sunny day, set the Console Cushion
face down on a piece of cloth
out in the sun for about 10 minutes; this warms the vinyl and will allow
it to stretch over the lid easily and fit more snuggly. OPTION 2 is to
use a hair dryer: with the Console Cushion face down use the hair dryer
to CAREFULLY!! warm the band, moving around the band, (Keep touching
the vinyl to make sure it’s not getting too warm).
DO NOT put the Console Cushion in the microwave or conventional
oven to warm.
- With the Console Cushion band nice and warm, place the Console Cushion
and the lid
FACE down on a table covered with a soft cloth;
slide the lid inside the Console cushion pulling the Console Cushion
tight against the front of the lid, (Illustration 13), then slide your
fingers inside one of the rear corners; pushing against the lid with
your thumbs, stretch that corner around the back of the lid, repeat
for the other rear corner. At this point, if the vinyl has cooled
down, use the hair dryer to GENTLY re-warm the back band; make sure
to feel the vinyl to make sure it’s not getting too warm.
- All of the (sewn seam salvage) needs to be stretched so it lays flat
under the BACK of the lid; this may require tuning the corner inside
out and pulling the salvage under the lid.
- (Illustration 15 & 16). At this point turn face up and make sure
it is centered on the lid.
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Illustration 17 |
Illustration 18 |
Illustration 19 |
Illustration 20 |
- When you are sure it is centered then remove the WHITE PAPER
backing, (Illustration 17).
- When all of the white paper backing
has been removed; if you need to touch the tape for any reason use
a piece of the white paper with the shiny side to press against the
tape, (Illustration
18).
Starting at the front of the cushion, locate the notch in the
sewn seam salvage to use as a centering aid, (Illustration 19).
- Pull
band around and stick firmly to tape, (Illustration 20).
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Illustration 21 |
Illustration 22 |
Illustration 23 |
Illustration 24 |
- At this point it’s nice to have a second
pair of hands, to hold
this part in place while you fit the two front corners, (Illustration
21). A few waves are normal here, (Illustration 22).
- Moving to the rear, make sure the seam salvage is pulled around under
the lid across the back and rear corners;
stick firmly to tape, (Illustrations 23 & 24).
- Finish up by stretching the sides in place, making sure the sewn
salvage is pulled around the back of the lid, (refer
to Illustration 16), and stick firmly to tape, keeping the amount pulled
equal on both sides. Cushion should be snug; with no wrinkles, (Illustration
25).
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Illustration 25 |
Illustration 26 |
Illustration 27 |
Illustration 28 |
Replace the back plate; NOTE the alignment pins, (Illustration 26).
If the vinyl covers these pins or any of the screw housings,
trim away with your scissors. Replace only the 6 flat head screws; CAUTION: as you put in the screws press down with your thumb and then
JUST SNUG the screws; if you over tighten you could
crack the back plate,
(Illustration 27). Replace lid to the hinge using the 4 round head screws.
(ENJOY).
CLEANING: For light cleaning; use mild soap and water, (Just a damp
rag). For heavier cleaning; use a quality leather/vinyl cleaner and conditioner.
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